Quality Analysis of Additively Manufactured Metals: Simulation Approaches, Processes, and Microstructure Properties provides readers with a firm understanding of the failure and fatigue processes of additively manufactured metals. With a focus on computational methods, the book analyzes the process-microstructure-property relationship of these metals and how it affects their quality while also providing numerical, analytical, and experimental data for material design and investigation optimization. It outlines basic additive manufacturing processes for metals, strategies for modeling the microstructural features of metals and how these features differ based on the manufacturing process, and more.
Improvement of additively manufactured metals through predictive simulation methods and microdamage and micro-failure in quasi-static and cyclic loading scenarios are covered, as are topology optimization methods and residual stress analysis techniques. The book concludes with a section featuring case studies looking at additively manufactured metals in automotive, biomedical and aerospace settings.
1. Quality Analysis of Additively Manufactured Metals - p. Page i 2. Cover - p. Page i 3. Front Matter - p. Page ii 4. Table of Contents - p. Page iii 5. Copyright - p. Page iv 6. Contributors - p. Page v 7. List of Illustrations - p. Page vi 8. List of Tables - p. Page vii 9. Chapter One : Standards for metal additive manufacturing: Quality and quality control procedures - p. Page vii 10. Chapter Two : Processing-microstructure-property relationship for AM metals and the effect of thermal properties - p. Page 22 11. Chapter Three : Process-dependent material characteristics of DMLS-manufactured specimens - p. Page 65 12. Chapter Four : Structural defects and mechanical properties of additively manufactured parts - p. Page 117 13. Chapter Five : Microstructural features in metallic parts made by AM - p. Page 164 14. Chapter Six : Additive manufacturing processes for metals - p. Page 194 15. Chapter Seven : Postprocess treatments for surface quality improvement, mitigation of defects, and microstructural control - p. Page 245 16. Chapter Eight : Linking materials systems approach to alloy design and part qualification for laser powder bed fusion additive manufacturing - p. Page 310 17. Chapter Nine : Microstructure and mechanical property correlation for additively manufactured aluminum-silicon alloys - p. Page 352 18. Chapter Ten : A multiscale simulation approach to parametric investigation of process parameters in the characteristics and mechanical properties of AlSi10Mg parts manufactured by LPBF - p. Page 383 19. Chapter Eleven : Residual stress analysis and geometrical tolerances in powder bed fusion and direct energy deposition processes - p. Page 424 20. Chapter Twelve : Wire arc additive manufacturing of light metals: From experimental investigation to numerical process simulation and microstructural modeling - p. Page 483 21. Chapter Thirteen : Predictive simulation of microstructural pattern in additively manufactured metallic materials - p. Page 539 22. Chapter Fourteen : Rapid alloying in additive manufacturing using integrated computational materials engineering - p. Page 570 23. Chapter Fifteen : Prospects of additively manufactured nickel aluminum bronzes for marine applications - p. Page 619 24. Chapter Sixteen : Quality of AM implants in biomedical application - p. Page 684 25. Chapter Seventeen : Quality of AM parts in automotive application: Design-process-property relation for automotive parts - p. Page 728 26. Chapter Eighteen : Metal-3D-printed permeable leading edges for airfoil noise reduction - p. Page 760 27. Chapter Nineteen : Highly efficient and resource-saving function-integrated additively manufactured components for the mobility of tomorrow - p. Page 778 28. Index - p. Page 810
Quality Analysis of Additively Manufactured Metals: Simulation Approaches, Processes, and Microstructure Properties provides readers with a firm understanding of the failure and fatigue processes of additively manufactured metals. With a focus on computational methods, the book analyzes the process-microstructure-property relationship of these metals and how it affects their quality while also providing numerical, analytical, and experimental data for material design and investigation optimization. It outlines basic additive manufacturing processes for metals, strategies for modeling the microstructural features of metals and how these features differ based on the manufacturing process, and more.
Improvement of additively manufactured metals through predictive simulation methods and microdamage and micro-failure in quasi-static and cyclic loading scenarios are covered, as are topology optimization methods and residual stress analysis techniques. The book concludes with a section featuring case studies looking at additively manufactured metals in automotive, biomedical and aerospace settings.
1. Quality Analysis of Additively Manufactured Metals - p. Page i 2. Cover - p. Page i 3. Front Matter - p. Page ii 4. Table of Contents - p. Page iii 5. Copyright - p. Page iv 6. Contributors - p. Page v 7. List of Illustrations - p. Page vi 8. List of Tables - p. Page vii 9. Chapter One : Standards for metal additive manufacturing: Quality and quality control procedures - p. Page vii 10. Chapter Two : Processing-microstructure-property relationship for AM metals and the effect of thermal properties - p. Page 22 11. Chapter Three : Process-dependent material characteristics of DMLS-manufactured specimens - p. Page 65 12. Chapter Four : Structural defects and mechanical properties of additively manufactured parts - p. Page 117 13. Chapter Five : Microstructural features in metallic parts made by AM - p. Page 164 14. Chapter Six : Additive manufacturing processes for metals - p. Page 194 15. Chapter Seven : Postprocess treatments for surface quality improvement, mitigation of defects, and microstructural control - p. Page 245 16. Chapter Eight : Linking materials systems approach to alloy design and part qualification for laser powder bed fusion additive manufacturing - p. Page 310 17. Chapter Nine : Microstructure and mechanical property correlation for additively manufactured aluminum-silicon alloys - p. Page 352 18. Chapter Ten : A multiscale simulation approach to parametric investigation of process parameters in the characteristics and mechanical properties of AlSi10Mg parts manufactured by LPBF - p. Page 383 19. Chapter Eleven : Residual stress analysis and geometrical tolerances in powder bed fusion and direct energy deposition processes - p. Page 424 20. Chapter Twelve : Wire arc additive manufacturing of light metals: From experimental investigation to numerical process simulation and microstructural modeling - p. Page 483 21. Chapter Thirteen : Predictive simulation of microstructural pattern in additively manufactured metallic materials - p. Page 539 22. Chapter Fourteen : Rapid alloying in additive manufacturing using integrated computational materials engineering - p. Page 570 23. Chapter Fifteen : Prospects of additively manufactured nickel aluminum bronzes for marine applications - p. Page 619 24. Chapter Sixteen : Quality of AM implants in biomedical application - p. Page 684 25. Chapter Seventeen : Quality of AM parts in automotive application: Design-process-property relation for automotive parts - p. Page 728 26. Chapter Eighteen : Metal-3D-printed permeable leading edges for airfoil noise reduction - p. Page 760 27. Chapter Nineteen : Highly efficient and resource-saving function-integrated additively manufactured components for the mobility of tomorrow - p. Page 778 28. Index - p. Page 810
