The Chemical and Process Plant Commissioning Handbook, winner of the 2012 Basil Brennan Medal from the Institution of Chemical Engineers, is a guide to converting a newly constructed plant or equipment into a fully integrated and operational process unit. Good commissioning is based on a disciplined, systematic and proven methodology and approach that achieve results in the safest, most efficient, cost effective and timely manner.
The book is supported by detailed, proven and effective commission templates, plus extensive commissioning scenarios that enable the reader to learn the context of good commissioning practice from an experienced commissioning manager. It focuses on the critical safety assessment and inspection regimes necessary to ensure that new plants are compliant with OSHA and environmental requirements. Martin Killcross has brought together the theory of textbooks and technical information obtained from sales literature, in order to provide engineers with what they need to know before initiating talks with vendors regarding equipment selection.
1. Introduction 2. What is Commissioning 3. Safety and Environmental Considerations 4. A Simplified Commissioning Logic 5. Intent and Use of the Handbook 6. The Commissioning Approach 7. Chapter 1. Commissioning Phase One – Prepare 8. Chapter 2. Commissioning Phase Two – Implement 9. Chapter 3. Commissioning Phase Three – Close-Out 10. Chapter 4. The Commissioning System File, a Full Catalogue of Blank Commissioning Documents 11. Glossary of Terms 12. Appendix 1. Commissioning Team Meeting Agenda 13. Appendix 2. Commissioning System Documentation Validation Matrix 14. Appendix 3. Control System Fault Log 15. Appendix 4. Loop Test Sheet 16. Appendix 5. Worked Example of a Knowledge-Based Training Package 17. Appendix 6. Appendix 18. Appendix 7. Example Labels and Tags 19. Appendix 8. Worked Example of a Vendor Shop Inspection Report 20. Appendix 9. Commissioning System Status Chart 21. Appendix 10. Steam Blow Target Plate Configuration 22. About the Author 23. Index
The Chemical and Process Plant Commissioning Handbook, winner of the 2012 Basil Brennan Medal from the Institution of Chemical Engineers, is a guide to converting a newly constructed plant or equipment into a fully integrated and operational process unit. Good commissioning is based on a disciplined, systematic and proven methodology and approach that achieve results in the safest, most efficient, cost effective and timely manner.
The book is supported by detailed, proven and effective commission templates, plus extensive commissioning scenarios that enable the reader to learn the context of good commissioning practice from an experienced commissioning manager. It focuses on the critical safety assessment and inspection regimes necessary to ensure that new plants are compliant with OSHA and environmental requirements. Martin Killcross has brought together the theory of textbooks and technical information obtained from sales literature, in order to provide engineers with what they need to know before initiating talks with vendors regarding equipment selection.
1. Introduction 2. What is Commissioning 3. Safety and Environmental Considerations 4. A Simplified Commissioning Logic 5. Intent and Use of the Handbook 6. The Commissioning Approach 7. Chapter 1. Commissioning Phase One – Prepare 8. Chapter 2. Commissioning Phase Two – Implement 9. Chapter 3. Commissioning Phase Three – Close-Out 10. Chapter 4. The Commissioning System File, a Full Catalogue of Blank Commissioning Documents 11. Glossary of Terms 12. Appendix 1. Commissioning Team Meeting Agenda 13. Appendix 2. Commissioning System Documentation Validation Matrix 14. Appendix 3. Control System Fault Log 15. Appendix 4. Loop Test Sheet 16. Appendix 5. Worked Example of a Knowledge-Based Training Package 17. Appendix 6. Appendix 18. Appendix 7. Example Labels and Tags 19. Appendix 8. Worked Example of a Vendor Shop Inspection Report 20. Appendix 9. Commissioning System Status Chart 21. Appendix 10. Steam Blow Target Plate Configuration 22. About the Author 23. Index